Retrofit Controls

Fail-safe S7-300 CPU

Description

The fail-safe SIMATIC controllers are used to guarantee the functional safety of machines or plants. They satisfy maximum safety requirements and comply with the relevant standards:
EN 954-1 up to Cat. 4, IEC 62061 up to SIL 3 and EN ISO 13849-1 up to PL e.
The simultaneous processing of the standard and the safety program means that only one CPU is required to handle both tasks.

Area of application

Automobile industry
General mechanical engineering
Building of special machines
Series mechanical engineering, OEM
Plastics processing
Packaging industry
Food- and Beverageindustry

Benefits

Reduction of stock-keeping by saving components

One controller for standard and safety automation
- Coexistence of standard and safety programs on one controller possible
One PROFIBUS or PROFINET transmitting medium for standard and safety communication to SIL 3/Category 4
- One distributed I/O configuration with standard and safety I/O modules

Fast system configuration and commissioning

Better system integration
- Uniform engineering for standard and safety control component
- Use of existing PROFIBUS or PROFINET transmitting medium even for safety
  communication
- Simple expansion of existing PROFIBUS archtictures about PROFINET, p.ex. via IE/PB-Link
  (SIMATIC NET)

More flexibility

The logic of the safety functions is software-based rather than hard-wired

- More easily modified, expanded and documented
- Implementation of complex safety functions

Faster reproducibility

In contrast to the hardware solution, the software solution can be easily reproduced
Approved, certified solutions can often be used as self-contained blocks

Better retent of plant availability

Early fault detection thanks to better diagnostic functions

Investment security

Easy migration from PROFIBUS to PROFINET

Standard and safety automation – divided into two systems – integrated in one system

Area of application

Because of their power and compactness, the safety SIMATIC S7-300F CPUs are ideal for meeting the demands of the mid to upper performance range. Both standard and safety-relevant tasks can be performed with only one CPU.

The SIMATIC S7-300F CPUs can be expanded centrally with the safety modules for the ET 200M I/O. Distributed expansion is possible using the safety ET 200S I/O modules, the ET 200M I/O modules, the ET 200pro (IP67) I/O modules or the safety digital block peripheral device ET 200eco (IP67).

Communication works depending on the CPU optional via MPI, PROFIBUS or PROFINET Interface.

SIMATIC S7-300 CPU 315F-2 DP

6ES7315-6FF04-0AB0

SIMATIC S7-300, CPU 315F-2DP Fail-safe module with MPI Integr. power supply 24 V DC, Work memory 384 KB, 40 mm width, 2nd interface DP master/slave Micro Memory Card required

The failsafe CPU with medium to large program memory and quantity framework for the use, if required, of SIMATIC Engineering Tools

High processing performance in binary and floating-point arithmetic
Distributed fail-safe I/O modules can be connected via the integral PROFIBUS DP interface (PROFIsafe)

SIMATIC S7-300 CPU 315F-2 PN/DP

6ES7315-2FJ14-0AB0

SIMATIC S7-300 CPU315F-2 PN/DP, Central processing unit with 512 KB work memory, 1st interface MPI/DP 12 Mbit/s, 2nd interface Ethernet PROFINET, with 2-port switch, Micro Memory Card required

The failsafe CPU with a medium program memory and quantity framework

40 mm width
Integral PROFINET interface with 2 Ports for line topologies
High processing performance in binary and floating-point arithmetic
Fail-safe I/O modules in distributed stations can be connected through the integrated PROFINET interface (PROFIsafe) and/or through the integrated PROFIBUS DP interface (PROFIsafe)
Component based Automation (CBA) on PROFINET
PROFINET-proxy for intelligent devices on PROFIBUS DPin Component Based Automation (CBA)

SIMATIC S7-300 CPU 317F-2 DP

6ES7317-6FF04-0AB0

SIMATIC S7-300, CPU 317F-2DP, Central processing unit with 1.5 MB work memory, 1st interface MPI/DP 12 Mbit/s, 2nd interface DP master/slave Micro Memory Card required Can be used with software package S7 Distributed Safety V5.2 SP1 or higher

The failsafe CPU with a large program memory and quantity framework for demanding requirements

Distributed fail-safe I/O modules can be connected via the integral PROFIBUS DP interfaces (PROFIsafe)

Product announcement:
The PROFIBUS CPU317 is also available as a fail-safe Technology Controller.
For more information see:

SIMATIC S7-300 CPU 317F-2 PN/DP

6ES7317-2FK14-0AB0

SIMATIC S7-300 CPU317F-2 PN/DP, Central processing unit with 1.5 MB work memory, 1st interface MPI/DP 12 Mbit/s, 2nd interface Ethernet PROFINET, with 2-port switch, Micro Memory Card required

The failsafe CPU with a large program memory and quantity framework for demanding requirements

40 mm width
Integral PROFINET interface with 2 Ports for line topologies
Fail-safe I/O modules in distributed stations can be connected through the integrated PROFINET interface (PROFIsafe) and/or through the integrated PROFIBUS DP interface (PROFIsafe)
Component based Automation (CBA) on PROFINET
PROFINET proxy for intelligent devices on PROFIBUS DPin Component Based Automation (CBA)

SIMATIC S7-300 CPU 319F-3 PN/DP

6ES7318-3FL01-0AB0

SIMATIC S7-300 CPU319F-3 PN/DP, Central processing unit with 2.5 MB work memory, 1st interface MPI/DP 12 Mbit/s, 2nd interface DP master/slave 3rd interface Ethernet PROFINET, Micro Memory Card required

The failsafe CPU with highest processing performance, enlarged quantity framework and enhanced communication possibilities.

Integral PROFINET interface with 2 Ports for line topologies
Fail-safe I/O modules in distributed stations can be connected through the integrated PROFINET interface (PROFIsafe) and/or through the integrated PROFIBUS DP interface (PROFIsafe)
Component based Automation (CBA) on PROFINET
PROFINET proxy for intelligent devices on PROFIBUS DPin Component Based Automation (CBA)

Technical data

CPUs with integrated motion control functionality

Description

For typical motion control applications like coupled motion sequences of multiple axes both technology controllers 315T-3 PN/DP, CPU 317T-3 PN/DP are available. The CPU 317TF-3 PN/DP controller offers additionally fail-safe functions.

The highlights of the current SIMATIC technology controllers:

PN interface for the control side with integrated 2-port switch
Integrated Web server and know-how protection (S7 Block Privacy)
Width reduced by 120 mm and CPU performance up to 8 times better as compared to the predecessor models

Pre-programmed PLCopen-compliant function blocks are available to simplify generation of a user-specific project:
The STEP 7 option package S7-Technology can be used for programming and commissioning of all technology functions.
Up to 32, or respectively 64, technology objects can be processed simultaneously.

SIMATIC S7-300 CPU 315T-3 PN/DP

6ES7315-7TJ10-0AB0

SIMATIC S7-300, CPU 315T-3 PN/DP, Central processing unit for PLC and technology tasks, 384 KB work memory, 1st interface MPI/DP 12 Mbit/s, 2nd interface DP (drive), 3rd interface Ethernet PROFINET with 2-port switch, Integr. I/O for technology, Front connector (1x 40-pole) and Micro Memory Card min. 8 MB required

The technology CPU for up to 32 technology objects with medium to large program memory and quantity framework for the use, if required, of SIMATIC Engineering Tools.

High processing performance in binary and floating-point arithmetic
With PROFINET and PROFIBUS DP interface
Connection of drives via PROFIBUS DP(DRIVE)
For extensive I/O configurations
For setting up distributed I/O structures
384 KB work memory

SIMATIC S7-300 CPU 317T-3 PN/DP

6ES7317-7TK10-0AB0

SIMATIC S7-300, CPU 317T-3 PN/DP, Central processing unit for PLC and technology tasks, 1024 KB work memory, 1st interface MPI/DP 12 Mbit/s, 2nd interface DP (drive), 3rd interface Ethernet PROFINET with 2-port switch, Integr. I/O for technology, Front connector (1x 40-pole) and Micro Memory Card min. 8 MB required

The technology CPU for up to 64 technology objects with a large program memory and quantity framework for demanding requirements

For multisector automation tasks in the construction of series machines, special machines and plants
Used as a central controller on production lines with central and distributed I/O
High processing performance in binary and floating-point arithmetic
With PROFINET and PROFIBUS DP interface
Connection of drives via PROFIBUS DP(DRIVE)
For extensive I/O configurations
For setting up distributed I/O structures
Supports as an option the use of SIMATIC Engineering Tools
1 MB work memory

SIMATIC S7-300 CPU 317TF-3 PN/DP

6ES7317-7UL10-0AB0

SIMATIC S7-300, CPU 317TF-3 PN/DP, Central processing unit for PLC, Technology and safety tasks, 1.5 MB work memory, 1st interface MPI/DP 12 Mbit/s, 2nd interface DP (drive), 3rd interface Ethernet PROFINET with 2-port switch, Integr. I/O for technology, Front connector (1x 40-pole) and Micro Memory Card min. 8 MB required

The SIMATIC CPU 317TF-3 PN/DP is a controller that enables motion control, standard and safety-related applications to be processed in one single device. Thanks to the integration of Safety Integrated, the controller meets the stringent safety requirements of the relevant standards, i.e. EN 954-1 up to Cat. 4, IEC 62061 up to SIL 3 and EN ISO 13849-1 up to PL e for safety-related applications.

The STEP 7 option package Distributed Safety features pre-programmed TÜV-certified library blocks for fail-safe applications, e.g. for Emergency Stop, two-hand control, muting and door monitoring.

The technology controller provides for 64 technology objects and incorporates both a large program memory and a large quantity framework for sophisticated applications.

For cross-industry automation tasks in series machines, special machines and plant construction
Conformity with the relevant standards: EN 954-1 (up to Cat. 4), IEC 62061 (up to SIL 3), EN ISO 13849-1 (up to PL e)
Direct execution of fail-safe functions related to the drives
With PROFINET and PROFIBUS DP interface
Connection of drives via PROFIBUS DP(DRIVE)
PROFIsafe via PROFINET or PROFIBUS
Use as central controller in production lines with centralized and distributed I/O
High processing capacity for binary and floating-point arithmetics
Suitable for large I/O configurations
Suitable for distributed I/O configurations
Optionally supports the use of SIMATIC Engineering Tools
For failsafe communication, the controller uses PROFIBUS DP and PROFINET with the PROFIsafe protocol
Failsafe functions from the drives can be processed directly
1.5 MB work memory

Applications

Technology functions according to PLC open

In combination with the PLCopen-compatible motion control blocks, the technology controllers are particularly well suited for coupled motion sequences of multiple axes.

Along with position-controlled single axis positioning, primarily complex, synchronized motion sequences are possible, e.g. gearbox synchronization, cam disk synchronization and print-mark correction. The synchronized axes can be combined to a virtual or actual master.

For path interpolations, powerful PLCopen-compatible functions are available that support various standard kinematics (SCARA, roll picker, articulated arm robot, delta-picker 2D/3D).

The isochronous PROFIBUS DP(DRIVE) permits control of the axes over a digital bus system. The two ther interfaces (PROFINET and PROFIBUS) can be used for user-friendly parameterization and commissioning of the drives from a PC/programming device.

As a result, the technology controllers can be used for a host of new applications, e.g.:

Processing/assembly lines
Throughput machines
Handling systems
Cross-arms
Gantries
Filling
Wrapping
Roll feeds
Flying shears
Carton erectors
Labeling machines
Cross cutters
Hydraulic presses
Palletizers

Benefits

The advantages at a glance

High economic efficiency and flexibility by implementing your PLC, motion control and technological demands as well for safety-related applications
- Scaleable PLC performance (CPU 315T/CPU 317T/CPU 317TF)
- Integration of technology/motion control and optionally fail-safe functions in a SIMATIC CPU
- Centralised/decentralised expandability for a wide variety of tasks provided by the use of the comprehensive SIMATIC product line
Cost savings by means of the absolute simple and fast engineering:
- From drives to motion control to PLC and optionally fail-safe functions - all with STEP 7
- Reduced programming costs/optimised time-to-market by the reuse of existing S7 programs
- PLCopen-certified motion control functions facilitate engineering and service
- Option package Disrtibuted Safety with fail-safe TUEV certified function blocks for safety-related applications with
CPU 317TF
- Reduced training effort for commissioning and service people thanks to full programming in all SIMATIC languages

Design and function

The technology CPUs combine:

The powerful CPU 315-3 PN/DP or CPU 317-3 PN/DP and
PLCopen-compatible motion control functions and optionally fail-safe functions.

The technology CPUs are compactly built with high-speed distributed I/Os (4 digital inputs, 8 digital outputs) and two PROFIBUS and one PROFINET interface with 2-port switch:

Isochronous PROFIBUS interface DP(DRIVE) for the dynamic motion control of several coupled or single axes
MPI/DP interface for connecting other SIMATIC components, for example PG, OP, S7 controllers and distributed I/O.
For operation as a DP interface, extended networks can be set up.
CPU 317TF-2 DP: PROFIsafe via PROFIBUS for fail-safe communication

For programming the Technology CPUs you can use the STEP 7 option package S7-Technology with various ready-to-use function blocks

Technical data

Range of I/O modules for the S7-300

Description

Signal modules are the interface of the SIMATIC S7-300 to the process. The multi-facetted module range of S7-300 allows modular customization to suit the most varied tasks.
S7-300 supports multi-facetted technological tasks and offers exhaustive communication options. Apart from the CPUs with integrated functions and interfaces, there is a wide range of special modules in S7-300 design for technology and communication.

Benefit

Easy installation

The sensors/actuators are connected through front connectors. These are available for the following connection methods:

Screw-type terminals
Spring loaded
Fast Connect (insulation displacement )

When a module is replaced, the connector is simply plugged into the new module of the same type; the wiring is retained. The coding of the front connector avoids mistakes.

Fast connection

Connection with SIMATIC TOP connect is even simpler and faster (not for the onboard I/O of the compact CPUs). Preassembled front connectors with single cores and a complete plug-in modular system comprising a front connector module, connecting cable and terminal block are available.

High packing density

The high number of channels on the modules provides for the space-saving design of the S7-300. Modules are available with 8 to 64 channels (digital) or 2 to 8 channels (analog) per module.

Simple parameterization

The modules are configured and parameterized using STEP 7, and there are no inconvenient switch settings to be made. The data are stored centrally and, following module replacement, they are automatically transferred to the new module so that no setting errors can occur. No software upgrade is required when using new modules. A configuration can be copied as often as required, e.g. for standard machines.

Design and functions

A host of different digital and analog modules provide exactly the inputs/outputs required for each task.
Digital and analog modules differ as regards the number of channels, voltage and current ranges, electrical isolation, diagnostics and alarm functions, etc.
In all the module ranges named here, SIPLUS components are also available for extended temperature range -25…+60°C and aggressive atmosphere/condensation.

Diagnostics, interrupts
Many modules additionally monitor signal acquisition (diagnostics) and the signals from the process (process interrupt). This makes it possible to react immediately to process errors, e.g. wire breaks or short circuits, and any process event, e.g. rising or falling edge at a digital input. The response of the controller can easily be programmed with STEP 7.

Special modules
For test and simulation, the simulation module can be plugged into the S7-300. It enables simulation of encoder signals via switches and indicates output signals via LEDs.
The module can be plugged in anywhere regardless of slot rules. The dummy module reserves a slot for an unconfigured signal module. When the module is installed later, the mechanical configuration and address assignment of the overall configuration remain unchanged.

Technical data

Fail-safe signal modules

F digital/analog modules

Description

The fail-safe signal modules of ET 200M are the interface between the fail-safe SIMATIC PLCs and the process. A host of different digital and analog modules provide exactly the inputs/outputs required for each task.

Application

The spectrum of fail-safe input and output modules is used for central expansion of the SIMATIC S7-300F or for distributed expansion in an ET 200M station for fail-safe S7 PLCs.

For distributed expansion of a SIMATIC S7-400FH, the ET 200M I/O also supports a redundant configuration.
In combination with the redundant PROFIBUS interface, this forms the basis of Flexible Modular Redundancy™ (FMR): The fault tolerance level can be tailored to requirements in that single, two and three-channel redundancies can be combined in the same system and tuned to each other. The redundant architecture offers maximum availability since this measure can compensate for failure of a CPU, a PROFIBUS line or a signal module. In addition, safety-related and standard I/O modules (critical and non-critical I/Os) can be combined in an ET 200 M/S station.

Benefits

Space-saving assembly due to the high packing density of channels
Easy parameterization in STEP 7
Fail-safe and standard modules can be combined
One bus (PROFIBUS DP) for the transmission of fail-safe and standard signals
Flexible Modular Redundancy™ (FMR): Maximum flexibility during selection of redundancy level – matching the Safety Instrumented Function (SIF)

Technical data

Assembly	Properties
Isolation module	- For electrical isolation of F modules and standard modules (for SIL 3)

Fail-safe digital modules	Digital input module SM 326 F	Digital input module SM 326 F (NAMUR)	Digital output module SM 326 F	Digital output module SM 326 F (PM)	Analog input module SM 336 F
Number of inputs or outputs	up to 24 (1-channel for SIL 2 sensors) up to 12 (2-channel for SIL 3 sensors)	8 (1-channel) 4 (2-channel)	10	8 x current sinking/sourcing	6 (15 bit)
Input and output voltage	24 V DC	NAMUR	24 V DC	24 V DC
Interrupts	Diagnostic interrupt	Diagnostic interrupt	Diagnostic interrupt	Diagnostic interrupt	Diagnostic interrupt
Input/ output current	Text	Text	2 A per channel at signal "1"	2 A per channel at signal "1"	0/4…20 mA, HART
Order No. group: 6ES7	326-1BK. ¹⁾	326-1RF. ²⁾	326-2BF. ¹⁾	326-2BF. ¹⁾	336-4GE. ²⁾

1) As SIPLUS component also for extended temperature range -25…+60 °C and corrosive atmosphere/condensation (www.siemens.com/siplus)

2) As SIPLUS component also for corrosive atmosphere/condensation
(www.siemens.com/siplus)

For use within explosive plants

Description:

In many branches there exist explosive environments in manufacturing and following processes. To assure a preferably high level of safety in these areas, there exist conditions in terms of laws, orders and norms. For the use in these areas, there are Ex modules that are endorsed intrinsically-safe sensors and actuators being in zone 1 or 2 of explosive plants.

Area of application

The Ex modules are available to the automation of chemical plants as appropriate operating supplies. They are applicable for applications in the measurement-, control- and regulation technology. Areas of application:

Areas of application:

Chemical/petrochemical industry
Gas industry
Offshore industry
Transportation (e.g. tankers)
Automotive engineering (e.g. at varnishing)
Energy supply, energy distribution etc.
Generating plants
Special engineering (e.g. printing machines, cleaning machines)

Benefit

The igniting protection type intrinsically-safe offers following advantages to the user:

Easy interchangeability of intrinsically-safe equipment during the business
Easy measurement and calibration of the measuring section during the business
Working in intrinsically-safe energized loops without stop of the plant
No complex case execution (e.g. compression-proof encapsulation) necessary
Linking of intrinsically-safe equipment of different manufacturers possible
Approved igniting protection type in chemical industry

Design and functions

The main function of the digital Ex modules is the separation of the intrinsically-safe loops of the Ex field and the non intrinsically-safe internal loops of the automation plant.

The Ex digital input modules transform the level of the external binary signals of the intrinsically-safe equipment of the Ex field in an internal level of signals of the automation plant.
The Ex digital output modules transform the internal level of signals of the automation plant in external binary signals of the intrinsically-safe equipment of the Ex field.
Ex digital input/output modules are “appropriate electrical equipment” of the igniting protection type intrinsically-safe (term [EEx ib] IIC according to DIN EN 50020). You get next to intrinsically-safe ones also non intrinsically-safe loops.

Same systems engineering as the other modules of S7-300
Galvanic separation of the module
Confusion safety through coding
Supply of the sensors and actuators through the module
Direct wiring of the inputs and outputs of the modules without a separating switch amplifier or transmitter feed unit
Different wiring of the software possible
Diagnosis capable modules
Reduced planning, installation and documentation effort

Operation also with ET 200M possible with connection to all SIMATIC automation systems and as norm slave to all PROFIBUS DP networks.

Technical specifications

Term	Digital input	Digital output	Digital output
Channels	4 DI NAMUR in 4 channel groups	4 DO DC 24V/10mA in 4 channel groups	4 DO DC 15V/20mA in 4 channel groups
Certificates, admissions, norms
igniting protection type according to EN 50020 (CENELEC)	II3 (2) GEEx nA [lib] IIC T4	II3 (2) GEEx nA [lib] IIC T4	II3 (2) GEEx nA [lib] IIC T4
igniting protection type according to FM	Class I, Division 2, Group A, B, C, D T4Class I, Zone 2, Group IIC T4	Class I, Division 2, Group A, B, C, D T4Class I, Zone 2, Group IIC T4	Class I, Division 2, Group A, B, C, D T4Class I, Zone 2, Group IIC T4
Test number PTB	KEMA 01ATEX1057 X	KEMA 01ATEX1059 X	KEMA 01ATEX1056 X



We provide service for all manufactures that includes.
Allen Bradley	Mitsubishi
ABB	Mecapion
Autonics	Omron
Airmaster	Panasonic
APC	Puma
Beckhoff	Prostar
B & R Automation	Pro-Face
Berges	Parker
Danfoss	Siemens
Delta	Sanyo Denki
Eaton	Schneider Electric
Enda Zeybek	Thinget
Fuji Electric	Toshiba
Honeywell	Togo Denki
Hitachi	Vacon
Invertek Drives	Weintek
KEB	Yaskawa
Keyence	Yokogawa

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Fail-safe S7-300 CPU

Description

Area of application

Benefits

Area of application

SIMATIC S7-300 CPU 315F-2 DP

SIMATIC S7-300 CPU 315F-2 PN/DP

SIMATIC S7-300 CPU 317F-2 DP

SIMATIC S7-300 CPU 317F-2 PN/DP

SIMATIC S7-300 CPU 319F-3 PN/DP

Technical data

CPUs with integrated motion control functionality

Description

SIMATIC S7-300 CPU 315T-3 PN/DP

SIMATIC S7-300 CPU 317T-3 PN/DP

SIMATIC S7-300 CPU 317TF-3 PN/DP

Applications

Benefits

Design and function

Technical data

Range of I/O modules for the S7-300

Description

Benefit

Design and functions

Technical data

Fail-safe signal modules

F digital/analog modules

Description

Application

Benefits

Technical data

For use within explosive plants

Description:

Area of application

Benefit

Design and functions

Technical specifications

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