• Address

    C-188, Sector 31-D, P&T Society,

    Korangi Industrial Area,

    Karachi-74900,

    Pakistan

     

  • Call us on

     +92-21-35070751

     +92-300-5776703

  • Mail us @

    info@pakplc.com

     

Expanding the CPUs by using additional I/O s

simatic s7 1200 signalboard 172


The central processing units of the SIMATIC S7-1200 are designed as Compact CPUs with integrated I/Os. Their modular design can be used to increase the configuration limits or to adapt the controller to new tasks: through mounting a Signal Board on the CPU or adding separate signal modules.

Signal modules can be connected to the right of the CPU to further extend the digital or analog IO capacity. CPU 1212C accepts up to two, CPU 1214C, CPU 1215C and CPU 1217C both accept up to eight signal modules.

Signal boards can be added to the CPU to increase the number of digital or analog inputs and outputs, RS485 communication, and battery board to the controller for your application requirements without increasing the controller's footprint.

signal modules 600

This provides users with the following advantages:

  • Optimal adjustment:
    With signal modules which can be mixed as desired, users can adapt their controllers exactly to the relevant task. Modules with 8, 16 and 32 input/output channels are available.

  • Flexibility:
    If the task is extended subsequently, the controller can be upgraded with one of these signal modules. Updating of the user program in TIA Portal is extremely simple.


Signal Boards

animation signalboards

Signal boards are connected directly to the front of the CPU. They can be used where space is limited or if only a few additional inputs/outputs are required.

 

Or browse through the image gallery to see how easily signal boards are mounted:

  • s7 1200 signalboard 01 s
  • s7 1200 signalboard 02 s
  • s7 1200 signalboard 03 s
  • s7 1200 signalboard 04 s
  • s7 1200 signalboard 05 s
  • s7 1200 signalboard 07 s
  • s7 1200 signalboard 07 s 1
  • s7 1200 signalboard 08 s
  • s7 1200 signalboard 09 s
  • s7 1200 signalboard 10 s

.

Signal Board

Article No.

SB 1221 - Digital Inputs

 

SB 1221 DI 4 x 5V DC 200 KHz

6ES7221-3AD30-0XB0

SB 1221 DI 4 x 24V DC 200 KHz

6ES7221-3BD30-0XB0

SB 1222 - Digital outputs

 

SB 1222 DQ 4 x 5V DC 200 KHz

6ES7222-1AD30-0XB0

SB 1222 DQ 4 x 24V DC 200 KHz

6ES7222-1BD30-0XB0

SB 1223 - Digital I/O

sb1223 table
Enlarge

SB 1223 DI 2 x 5V DC / DQ 2 x 5 V DC 200 KHz

6ES7223-3AD30-0XB0

SB 1223 DI 2 x 24V DC / DQ 2 x 24 V DC  200 KHz

6ES7223-3BD30-0XB0

SB 1231 - Analog inputs

 

SB 1231 AI  1 x 13 bit analog input (voltage/current)

6ES7231-4HA30-0XB0

SB 1231 T 1 x 15 Bit analog input (thermocouple)

6ES7231-5QA30-0XB0

SB 1231 RTD 1 x 15 Bit analog input (resistance)

6ES7231- 5PA30-0XB0

SB 1232 - Analog outputs

 

SB 1232 AQ 1 x 13 bit analog output (voltage/current)

6ES7232-4HA30-0XB0

 

Analog inputs for SIMATIC S7-1200

sm1234 ai aq 150

The SM 1231 analog input signal modules convert analog signals from the process into digital signals for internal processing by the SIMATIC S7-1200.

  • With extremely short conversion times

  • For connecting analog actuators and sensors up to 14 bit resolution and different input ranges without additional amplifiers.

  • For solving even more complex automation tasks. Updating of the user program is extremely simple.

RTD-Module SM 1231 
The SM 1231 RTD modules enable temperatures to be measured with high precision using resistance-based temperature sensors. 
The most popular resistance-based temperature sensors can be used. They are connected directly to the module without amplifiers and all RTDs must be of the same type. The sensors can be connected with 2, 3 or 4 cables.

Thermocouple modules SM 1231 
The SM 1231 thermocouple modules enable temperatures to be measured with high precision using established thermocouples. In addition, low level analog signals in the ±80 mV range can be recorded. Four thermocouples each of types J, K, T, E, R, S and N can be used. They are connected directly to the module without amplifiers. 
For maximum possible measurement and repeat accuracy, the thermocouple modules should be mounted in locations with low temperature variations.

Hybrid module SM 1234 
Analog hybrid modules offer digital inputs and outputs in one module with a small footprint.

Energy Meter Module SM 1238
The Energy Meter Module SM1238 is the ideal entry into machine-level energy management. 
The space-saving expansion module is just 45 millimeters wide, and can be used to record energy flows simply and precisely, directly on the machine. The measurements are processed directly in the CPU, and visualized with a Basic or Comfort Panel. The SM1238 Energy Meter module records measured electrical values, such as voltages up to 480 V AC, in a 1 or 3-phase network with a direct connection but without a transformer. The user can freely adjust the diagnostic parameters for over and undervoltage, overload, tolerance value and tolerance time. An external 1 or 5 ampere current transformer with a conversion factor of up to 10,000 is used to measure the current.

Module

Article No.

SM 1231 - Analog input modules

6ES7231-xxxxx-0XB0

SM 1231 AI 4 x 13 bit analog input (voltage/current)

6ES7231-4HD32-0XB0

SM 1231 AI 8 x 13 bit analog input (voltage/current)

6ES7231-4HF32-0XB0

SM 1231 AI 4 x 16 bit analog input (voltage/current)

6ES7231-5ND32-0XB0

SM 1231 AI RTD 4 x 16 bit analog input (resistance)

6ES7231-5PD32-0XB0

SM 1231 AI RTD 8 x 16 bit analog input (resistance)

6ES7231-5PF32-0XB0

SM 1231 AI TC 4 x 16 bit analog input (thermocouple)

6ES7231-5QD32-0XB0

SM 1231 AI TC 8 x 16 bit analog input (thermocouple)

6ES7231-5QF32-0XB0

SM 1232 - Analog output modules

6ES7232-xxxxx-0XB0

SM 1232 DC 2 x 14 bit analog output (voltage/current)

6ES7232-4HB32-0XB0

SM 1232 DC 4 x 14 bit analog output (voltage/current)

6ES7232-4HD32-0XB0

SM 1234 - Analog hybrid modules

6ES7234-xxxxx-0XB0

SM 1234 DC/DC 4 x 13 bit analog input / 2 x 14 bit analog output (voltage/current)

6ES7234-4HE32-0XB0

SM 1238 – Energy Meter 480VAC

6ES7238-xxxxx-0XB0

SM1238 Energy Meter Module for recording in 1- and 3-phase networks
(TN, TT) up to 480 V AC; ampere current: 1 A, 5 A

6ES7 238-5XA32-0XB0

Digital inputs as supplement to the integral IO of the CPUs

sm1221 dc 150

The SM 1221 digital input signal modules convert the level of the external digital signals from the process to the internal signal level of the S7-1200.

  • For flexible adaptation of the controller to the task at hand. This avoids superfluous investment. Modules with 8, 16 and 32 input/output channels are available.

  • For subsequent extension of the system with additional input. If the task is extended subsequently, the controller can be upgraded with one of these digital modules. Updating of the user program in TIA Portal is extremely simple.

The portfolio comprises 12 different modules.

Digital input module SM 1221 
The SM 1221 digital input signal modules convert the level of the external digital signals from the process into the internal signal level of the S7-1200.

Digital output module SM 1222 
Modules with 24 V DC outputs, relay outputs or relay outputs changeover.

Digital hybrid module SM 1223 
Digital hybrid modules offer digital inputs and outputs in one device with a small footprint.

Module

Article No.

SM 1221 - Digital input modules

6ES7221-xxxxx-0XB0

SM 1221 DI 8 x 24 V-DC input

6ES7221-1BF32-0XB0

SM 1221 DI 16 x 24 V-DC input

6ES7221-1BH32-0XB0

SM 1222 - Digital output modules

6ES7222-xxxxx-0XB0

SM 1222 DQ 8 x 24 V-DC output

6ES7222-1BF32-0XB0

SM 1222 DQ 16 x 24 V-DC output

6ES7222-1BH32-0XB0

SM 1222 DQ RLY 8 x relay output

6ES7222-1HF32-0XB0

SM 1222 DQ RLY 16 x relay output

6ES7222-1HH32-0XB0

SM 1222 DQ RLY 8 x relay output changeover

6ES7222-1XF32-0XB0

SM 1223 - Digital hybrid modules

6ES7223-xxxxx-0XB0

SM 1223 DI/DQ 8 x 24 V-DC input / 8 x 24 V-DC-output

6ES7223-1BH32-0XB0

SM 1223 DI/DQ 16 x 24 V DC input /16 x 24 V DC output

6ES7223-1BL32-0XB0

SM 1223 DI/DQ 8 x 24 V-DC input / 8 x relay output

6ES7223-1PH32-0XB0

SM 1223 DI/DQ 16 x 24 V-DC input / 16 x relay output

6ES7223-1PL32-0XB0

SM 1223 DI/DQ 8 x 120/230 V-AC input / 8 x relay output

6ES7223-1QH32-0XB0

Failsafe Module

The Fail safe signal  modules for digital inputs and outputs (DI and DQ) correspond to the standard modules with respect to their size. Their functional safety is certified according to EN 61508.

They are designed for safety-related use up to SIL 3 according to EN 62061 and PL e according
to ISO 13849.

Module

Article No.

SM 1226 - Signalmodule failsafe digital output, relay

sm1226 f rly table

SM 1226 F-DQ 2 x Relay, 
2 x 5A, 
30VDC/250V AC

6ES7 226-6RA32-0XB0

SM 1226 - Signalmodule failsafe digital output

sm1226 f dq table

SM 1226 F-DQ 4 x 24 VDC, 
4 x 2A

6ES7 226-6DA32-0XB0

SM 1226 - Signalmodule failsafe digital input

sm1226 f di table

SM 1226 F-DI 16 x 24 VDC

6ES7226-6BA32-0XB0

  • Installation And Commissioning
  • Designing Services
  • On-Site Troubleshooting
  • Retrofit Controls
  • Assessment Services
  • Repair & Maintenance

new installation

Installation And Commissioning Services

Flawless installation quality, execution, cost management, safety and smooth start-up – make C&M an ideal partner today and throughout the entire lifecycle of your control system equipment. C&M's installation and commissioning services are available to meet critical business needs anywhere in Pakistan, regardless of size or complexity. Support is available for new applications as well as re-commissioning services or ‘return to service’ equipment. Services include functional test and on-site configuration of control system components through full process control commissioning. Long term support for all automation related products including Programmable Logic Controllers PLC's and VFD's is provided to help you run your operations smoothly

Services include:

• Machinery/Plant/Equipment placement checks

• Complete control panel wiring, Riser diagram, Cable tray laying and field wiring

• Wiring dry tests, wiring hot tests, power up checks, motor rotational checks, sensor and actuator signal checks

• Functional verification of system hardware and software at site

• Client training

• Control tuning and sensor correlation

• Performance verification and documentation

Services Benefits

• Smoother installations

• Faster start up at lower cost

• Complete knowledge transfer from Manufacturer to client ensuring smooth operation across plant life-cycle

• Optimized system performance

Why choose us!

Our vision

To be pioneer of our time in the field of automation engineering,that will enable us to create value for everyone involved by delivering world-class factory automation services.

Our Mission

We increase efficiency of your process,business and our society by automation through reduction of resource utilization,waste and environmental impact.

Reliability

We strive to perform root cause analysis for all frequent breakdowns so that such problems can be prevented in future.

Expertise

With a very diverse experience of all major industrial segments, our expertise and System Integration is unmatched.

Designing

Designing Services

C&M is a leading Systems Integrator providing integrated strategies, solutions, systems and services that address the needs of today’s industrial processes and companies’ goals. C&M helps clients by developing, implementing, and supporting custom process automation and information integration solutions. 

To meet client needs for complete solutions and results, C&M utilizes a variety of advanced engineering concepts. This process begins with understanding our clients’ goals and needs and developing solutions that meet and exceed their expectations.

C&M has its own, in-house development team, with capabilities to design and prototype from PCB level to Process control system design.

Our strengths include:

  • Micro-controller  based embedded system design
  • Programmable Logic Controller (PLC) based Control System Design, and PLC programming services for Siemens, Mitsubishi, Allen Bradley, Omron, Fuji, and Opto22 are offered
  • Computer-based machine control and interface development on Siemens WinCC and LabView
  • Computer based data-logging, monitoring, automatic testing systems with report generation
  • Control Panel Design and wiring

panel

 

On Site Troubleshooting

On-Site Troubleshooting

With our on-site services, you can obtain C&M field support engineers to assist your maintenance staff with troubleshooting, preventive and reactive maintenance tasks.

Field support engineers are available on as needed, scheduled, or full-time basis to meet your specific needs and maintenance strategy.

  • Callout Services — Repair and troubleshooting as needed for your automation-related issues.
  • Drives Startup Services — Quickly commission your Allen-Bradley drives and prevent potential startup problems. Includes 1 or 2 year extended warranty.
  • Conversion Services — Convert your existing programmable controllers, drives and motors to new or different technologies.
  • Preventive Maintenance Services — Regularly scheduled maintenance for your automation and related equipment to prevent potential problems and extend component/system life.
  • Embedded Engineer — Full-time labor to perform reactive and preventive tasks in continuous support of your maintenance department.

Callout Services

Day or night, C&M field service professionals are available for dispatch on an as needed basis to help troubleshoot and resolve unplanned downtime events, problems affecting critical operations and other automation-related issues. Callout Services are billed on a time and material basis.

Benefits And Features

  • 24x7x365 emergency breakdown support
  • Assistance for startup, special projects, and peak workloads
  • Production problem resolution
  • Technical support during maintenance activity
  • Factory-certified engineers with skills matched to your application or problem

Drives Startup Services

Integration and start-up of your system does not need to be complex and time consuming. With our Start-up Services, you can leverage our extensive product and industry experience to quickly commission drives and reduce the time between integration and actual machine operation.

Benefits And Features

  • Reduce time between integration and actual start-up
  • Provide a cost-effective alternative to internal start-up resources
  • Improve drive operation
  • Reduce risk of performance problems and premature equipment failures
  • Improve labor cost forecasting (thru fixed cost of services)
  • Verification of proper drive and motor installation, control and power wiring, and AC voltage and distribution network
  • Power-up, drive checks, grounding checks and setup
  • Custom drive configuration/tuning to meet specific application requirements
  • Adjustment of operating parameters for optimal performance
  • Documentation of drive and motor nameplate information, application information, drive settings and operating parameters

Conversion Services

As your automation equipment becomes older and less reliable, you can repair it, replace it with identical equipment, or migrate it to a new/different technology.

With conversion services from C&M, you can leverage our automation expertise if you choose to migrate. For a fixed price you will receive a complete upgrade solution including hardware, software conversion engineering and start-up services. Benefits of OnSite Conversion Services include:

  • Improved process availability and production capacity
  • Improved manufacturing quality
  • Decreased long term costs and unplanned downtime

OnSite Conversion Services are available for:

  • Upgrading your Operator Interface with current technology (one-to-one)
  • Replacing an AC or DC drive with current technology (one-to-one)
  • Replacing a PLC controller with current technology (one-to-one)
  • Updating automation software and communication/HMI technology
  • Converting an analog PLC controller, drive, or HMI product to its digital counterpart
  • Implementing or converting a network for your automation assets

Maintenance Services

Lost productivity caused by poor performance or unplanned failure of your automation assets can significantly reduce your revenue and profitability. With a Preventive Maintenance Service Agreement, we help you design and implement the most efficient preventive maintenance program for optimizing the performance of your assets including drives, programmable logic controllers and motion systems.

What Makes Our Preventive Maintenance Services Agreement Different?

Total protection and peace of mind with the full support of C&M to stand behind your preventive maintenance program:

  • 24/7 remote troubleshooting available to get your plant online as fast as possible
  • Remediation of equipment problems
  • Complete documentation of all activities performed during scheduled visits
  • Full-service warranty that ensures we'll repair or replace the parts in the unlikely event of a failure

Embedded Engineer

A C&M embedded engineer provides full-time, on-site labor to perform reactive and preventive tasks in continuous support of your maintenance department. Services can include preventive maintenance, support/troubleshooting, startup, conversions/upgrades, condition monitoring, project management, OJT, performance analysis, application development and more.

Benefits

  • Obtain skilled resources to quickly and efficiently complete engineering and programming projects
  • Reduce response time to equipment malfunctions and unplanned downtime
  • Perform preventive maintenance as scheduled
  • Improve machine operator skills and internal troubleshooting capabilities
  • Supplement operations/maintenance staff during peak workloads
  • Obtain spare parts and additional services through one resource
  • Fully protect your biggest investment — your operations

Retrofit Controls

Retrofit Controls

It is always better in the long run to upgrade your controls. Obsolete parts are a hassle to maintain and expensive to procure. In time upgradation not only saves you from unexpected downtimes, but also provides opportunity to improve upon machine knowledge. C&M can design a new control system to interface with your existing electrical devices or, for those with older systems that have obsolete or worn devices. We can design and build a new enclosure with all new devices.

Retrofit controls options:

  • Touch Screen Operator Interface.
  • PC Based Operator Interface
  • HMI (Human Machine Interface) Monitor and control of all types of on-line off-line devices including Temperature, Solenoids, Rectifiers, Pumps, Filters etc.

We have successfully retrofited a number of CNC machines with new PC based controls including Lathe, Milling, Turret Punch, EDM Wire-cut.

Following Retrofit and Migration services have been provided by us to various clients

  • Siemens SIMATIC S5 to S7
  • Allen Bradley PLC-5 to SLC-500/CompactLogix
  • GE-FANUC 90-30 to RX3i
  • Manufacturers custom controls to Standard PLC/PAC based system

Our engineers are also capable of retrofitting Generator Controls.

 

Assessment Services new

Assessment Services

Safety Assessments

Safety Assessments help you comply with current and emerging standards by providing consulting services for safety critical controls. Our solutions can help reduce lost-time accidents, improve workplace safety and improve employee morale, which will ultimately result in increased productivity.

These exception-based assessments are a quick and inexpensive way to audit a machine /work cell to determine the obvious points of operation and power transmission hazards. The result of the hazard assessment is a concise report that identifies the location of each observed hazard and provides a rough budgetary estimate for safeguarding. The hazard assessment will also provide:

  • General recommendations on how to guard a machine/work cell
  • A prioritization plan for your machine safeguarding project when many unique machines need to be evaluated and upgraded
  • The unbiased, third party opinion of a machine safety consultant with the required knowledge of relevant safety standards, best practices and current safeguarding technology.

 

Repair & Maintenance

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repair service

C&M is providing Engineering services to all type of industries from a decade. We offer repair & services of all type of motor controllers including VFD, Servo and Stepper drives. We are also specialize in providing services for Machine cards, PLC`s,  HMI`s, Electrical Panels, AC/DC Drives, Controllers, Power Transmission, Servo drive, Electric Actuators, PCB Board, AC/DC, DC/DC Drives, Monitor, Equipment & Compressors.

C&M Engineering offers a cost effective and reliable service for all your machinery cards, drives repairs from many of the leading manufacturers. All of our technicians have been trained and are supported by continuous improvement programs, refresher courses and regular service bulletins. We also offer evaluation of your repair, depending on the complexity of the equipment.

Why choose C&M, Pakistan?

Because we have the knowledge and expertise to fix and rebuild your device professionally same as original. Our facility is fully equipped with most modern equipment's to meet the demanding challenges required to fix your equipment.

C&M is pleased to offer you our best services.

Why choose us!

Because we have the knowledge and expertise to fix and rebuild your device professionally same as original. Our facility is fully equipped with most modern equipment's to meet the demanding challenges required to fix your equipment.

C&M is pleased to offer you our best services.